Job Title: Process Engineer
Location: Gloucester Factory
JOB PURPOSE
The Process Engineer role is critical to the development of our factories to World Class, which means zero defects, zero waste and zero losses. He/She will apply extensively the full range of Focussed Improvement methods and tools to counter losses identified in the areas of Safety, Quality, Business priority and Cost Deployment, Autonomous maintenance, Customer Service and Agility. The Business priority and Cost Deployment pillar will be populated with data built up through application of the Managing Manufacturing Performance Code, which is key to ensuring focus on the main losses. Working directly with the line crews on a daily basis the Process Engineer also acts as the technical trainer for line teams and provides coaching in phenomena identification, root cause analysis and the establishment of counter-measures. The Process Engineer is responsible for the validation of all process improvements and the establishment of revised basic conditions on the line. FI pillar and process engineers will collaborate with Customer Service and Agility team regarding to OR (Foundation Tier) and site DBNR improvement (Advanced Tier). Process engineers can suggest an automation solution to attack certain losses or participate in a factory automation projects if he/she has relevant expertise.
RESPONSIBILITIES
* Eliminate Waste and Loss according to the UMS prioritization process using BPCD, FI, AM, PM, Q, PD pillar tools and methodologies.
* Create Technical Standards to ensure process stability on the line.
* Run to Standard (R2S) implementation: (Data collection and analysis, Prioritization of losses, Problem solving, SMED, AM activities definition and machine settings (Centerlines or Process parameters definition).
* Train line crews on technical standards and restoration of basic conditions (Stability sustainability).
* Identify and extend good practice to other lines.
* Provide inputs of EEM pillar - MP data.
* Factory OR and DBNR improvement.
* NVAA reduction.
* Application and accuracy of MMP Code data.
ALL ABOUT YOU
Key Skills and Competencies:
* Business acumen and financial tools, understanding of the Master plan, factory priorities and how manufacturing performance of the site correlates with its finance KPIs and BGs targets achievement.
* Manufacturing & Packaging technology. Rely on basic but consistent understanding of the manufacturing technologies of the Category to drive relevant process Improvement.
* Engineering. Apply technical engineering skills (Mechanical, Chemical, Electrical, Automation, others) to do practical problem solving.
* Technical drawings, drawing programs, 3D modelling, etc.
* Analytical capability, basics of statistics, basics of coding to collect and analyse complex data to penetrate problems' phenomena and understand root causes.
* Process Design and manpower optimization, including NVAA reduction techniques.
* UMS. Apply the full set of UMS methods and tools to identify root causes, define countermeasures and validate their effectiveness.
* Project management.
* Bias for Action.
* Talent Catalyst.
* Accountability & Responsibility.
* Growth Mindset.
* Consumer Love.
NOTES
About Unilever
Unilever is one of the world's leading suppliers of Food, Home and Personal Care products with sales in over 190 countries and reaching 2 billion consumers a day. Unilever has more than 400 brands found in homes around the world.
What We Offer
We offer a competitive salary, pension scheme, annual bonus, subsidised gym membership, and shares. You'll have the opportunity to work directly with our renowned brands in a flexible and hybrid working environment.
We strive to achieve a family-friendly and inclusive workplace and to create possibilities for all.
Diversity at Unilever is about inclusion, embracing differences, creating possibilities and growing together for better business performance.
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