Job Description
About the Role
A leading automation and control systems provider is seeking a Control Systems Engineer to develop and commission bespoke industrial automation solutions. This role is pivotal in designing, programming, and integrating control systems across various industries, including manufacturing, logistics, and machine automation.
You’ll be part of a highly skilled engineering team, working on complex projects that involve PLC programming, HMI development, and industrial network communications. The role includes a balance of office-based software development and onsite commissioning across the UK.
Key Responsibilities
* PLC Programming & Software Development
* Develop, test, and refine PLC programs using Siemens TIA Portal and/or Allen Bradley Studio 5000
* Implement structured ladder logic, STL, and SCL programming, ensuring best practices in:
* Function blocks and add-on instructions
* Function calls and routines
* Data blocks (Siemens)
* HMI & System Integration
* Design and configure HMI screens for effective user interaction
* Integrate machine interfaces, conveyor systems, and safety controllers
* Configure and optimise industrial networks, including Profinet, Ethernet, and Profibus
* Commissioning & Onsite Support
* Conduct onsite commissioning of control systems within industrial environments
* Work on conveyor control, machine sequencing, drive configuration, and motor control (excluding servo systems)
* Provide second-line support for diagnosing and resolving issues, including remote troubleshooting and site visits on short notice
* Technical Documentation & Compliance
* Create technical documentation, including Functional Design Specifications (FDS)
* Develop and validate safety software in compliance with BS EN 13849
* Review and refine code to meet internal library and industry standards
* Collaboration & Professional Development
* Work closely with project teams, providing technical expertise throughout the project lifecycle
* Participate in training sessions to enhance skills and stay updated with the latest industry standards
* Engage professionally with clients, ensuring clear communication and technical support
Essential Skills & Experience
* Strong experience in Siemens TIA Portal and/or Allen Bradley Studio 5000
* Proven ability to program PLC systems using ladder logic, STL, and SCL
* Hands-on experience in HMI development and industrial automation commissioning
* Solid understanding of industrial network communications (Profinet, Ethernet, Profibus)
* Ability to work both independently and as part of a controls project team
* Strong analytical skills and ability to provide clear, technical reports
Additional Requirements
* Willingness to travel across the UK (approx. 50% onsite, 50% office-based)
* Travel under 1.5 hours does not require overnight stays
* Hotel accommodation covered by employer for extended site visits
* Full UK driving license (max 3 penalty points)
* Fluent in English with strong technical communication skills