Manufacturing Engineer - Composites Process
Job Title: Manufacturing Engineer - Composite preforming
Working Pattern: Full time
Working Location: Bristol
Rolls-Royce are currently developing manufacturing methods, processes and materials for their composite fan systems. We are currently going through an exciting phase of growth as we deliver composite components and manufacturing programmes across a range of products for Civil Aerospace and Defence divisions.
This is an excellent opportunity for a Manufacturing Engineer to work within the Composite Technology Facility (CTF) as part of our Engineering, Technology and Safety business. This work will predominantly involve the development of preforming processes for dry 3D woven fibre preforms, such as trimming and assembly prior to moulding. The role will be based in CTF Bristol on the Filton site and involve visits to our offsite facility, working closely with other parts of the business including Rolls-Royce Derby, external suppliers and the National Composites Centre (NCC).
What you will be doing:
* Develop and deliver composite preforming processes including trimming and assembly of dry fibre preforms for the latest fan system providing a capable method to the Operation Team in the facility.
* Ensure the preforming process techniques meet our customer's requirements for Safety, Quality, Cost, Delivery and Lead time.
* Develop the Technical Package (Equipment Specification, TI's, PFMEAs, Tooling, Equipment and HSE documentation) to define the manufacturing process and control it effectively.
* Identify opportunities for new or improved process using statistical process control (Ppk and Cpk) to meet current or future requirements whilst sharing best practice across the community.
* Drive the composite process to Zero Defects through cost and quality waterfalls, owning the technology plan and strategy as we head towards industrialising the fan system.
Who we're looking for:
* Engineering or relevant discipline degree, HND or HNC with Manufacturing Engineering experience.
* Previous work experience in handling and processing of dry (3D woven) fibres.
* Understanding of technology readiness levels (TRL) (or similar processes such as MCRL) and driving processes to maturity.
* Understanding of the manufacturing engineering toolset to improve processes in our route to zero defects.
* Experience working to aerospace management systems and following process controls.
We are an equal opportunities employer. We're committed to developing a diverse workforce and an inclusive working environment. We believe that people from different backgrounds and cultures give us different perspectives which are crucial to innovation and problem solving.
To work for Rolls-Royce, an individual has to hold a Security Check clearance. Rolls-Royce will support the application for Security Clearance if you do not currently have this in place. Due to the nature of work the business conducts and the protection of certain assets, we can only progress applications from individuals who are a UK national or, in MoD approved cases, a dual national.
Job Category: Manufacturing Engineering
Posting Date: 14 Apr 2025; 00:04
Posting End Date: 27 Apr 2025
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