Job Description
Job Title: Mould Maintenance Technician
Hours / Shift: 40.25 hours (average)
Hours of work vary between 23 and 57.5 hours per week, averaging 40.25 hours per week over a 14 day period:
Week 1 Monday Tuesday 07:00 19:00
Friday Sunday 19:00 07:00
Week 2 Wednesday Thursday 07:00 19:00
Week 3 Monday - Tuesday 19:00 07:00
Friday Sunday 07:00 19:00
Week 4 Wednesday Thursday 19:00 07:00
Location: Banbury
Main purpose of job:
To act as a team member providing a multi-skilled technical service to ensure the effective and efficient running of the plant
Scope of job:
Reporting to: Mould Maintenance Manager / Mould Maintenance Team Leader
Direct Reports: 0
Responsible for: Safety, Quality, Timing, Cost, Motivation
Main duties:
* React to break-downs and quality issues using diagnostic skills to identify and rectify problems quickly and effectively.
* Programme and monitor the running of plant equipment to maximise through-put in line with agreed quality standards.
* Undertake planned maintenance in line with the TPM process.
* Work as a member of the shift team, maximising efforts to meet priorities and having a longer-term view to continuous improvement
* Input into manufacturing facilities (layouts, services etc.)
* Always follow environmental, health & safety policies and procedures and report any issues
* Take appropriate escalation actions
* Provide engineering and technical services to improve the performance of the plant
* Knowledge of quality standards
* To project a professional image of the company to customers/visitors
* To use the escalation procedure for any issues/concerns eg. Quality/downtime
Safety, Environmental Responsibilities:
* Comply with Health & Safety and Environmental Policies.
* Comply compliance with IATF 16949.
* Ensure compliance with Environmental & Health & Safety standards in line with current certification.
* Comply with the General Risk Assessments.
* Comply with the Manual Handling Risk Assessments.
* Comply with COSHH Risk Assessments.
* Report accidents and near misses.
* Comply with the Lock out Tag out Procedure (where applicable).
* Comply with the Safe System of Work documents.
* Take appropriate actions in emergency situations.
* Adhere to 5S processes and procedures.
Quality:
* Raise quality care points.
* Liaise with other departments regarding quality concerns.
* Adhere to standardised working procedures.
* Participate in quality checks and controls.
* Adhere to quality care points.
* Report repeat quality issues.
Timing
* Ensure all quality decisions are made considering risk to supply and escalate as required.
* Report any issues or concerns to your line manager.
Cost:
* Participate in continuous improvement projects to improve departmental performance on safety, uptime, availability, maintenance, equipment modifications, plant, error proofing, technical systems and processes and cost down opportunities.
* Participate in projects within the companies CIP scheme.
* Taking fast action to reduce customer demerits and cost of quality.
* Use consumables responsibly.
Motivation
* Comply with the principals of the companys employee charter
* Participate in training and development programmes and share knowledge with the wider teams.
* Identify areas of development and training requirements.
* Participate in the companys suggestion scheme.
* Promote the open door policy.
* Support the Fairness Committee initiative.
* Ensure good team working principals are being adhered by all team members.
Specific Skills & Experience:
* Formal apprenticeship within either an electrical, mechanical or hydraulic qualification.
* Will be fully trained with process and machine systems
* Strong diagnostic skills, good numeracy and communication (both oral and written) skills
* Experience within a large injection moulding shop would be desirable.
* Reactive to changing requirements
* Ability to write technical reports
* Ability to work using own initiative with minimum supervision
* Ability to work under pressure
Must have a strong attention span with a good eye for detail.
* Robotic experience Kuka, ABB robots desirable.
* Experience of hydraulics and PLC work.
* Computer literate with good excel and access database skills.
* Good analytical skills.
* Candidates must be able to work using their own initiative, and be able to liaise with other functions and departments at all levels within the company.
* Manual dexterity.
* Literacy and numeracy.
* Ability to identify different colours of products (i.e. Ishihara).
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