Job Number: 40485
Group: Cosma International
Division: Cosma Casting UK
Job Type: Permanent/Regular
Location: TELFORD
Group Description
Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.
Role Summary
Reporting directly to the Shift Supervisor the CNC Setter Operator will be first response to any minor automated issues that affect CNC operation on shift. The CNC Setter Operator will also be responsible for dealing with issues on the downstream line, including but not limited to SHL cells and the straightening presses. A core member of the team, you will be responsible for the processing of castings on site, whilst ensuring a safe working environment is maintained, and customer satisfaction being the goal in terms of meeting high quality standards. You will have experience with ABB robots, CNC’s, straightening presses and be able to train operators to required standard on these processes.
Note that this role is on a Permanent night shift 10pm to 6am which starts on the Monday night.
Benefits include: Competitive salary, 33 holiday days (25 plus 9 Statutory) on site parking, Company pension which includes death in service and critical illness cover, employee discount scheme, as well as an Employee Assistance Programme
Note: This job description in no way states or implies that these are the only duties to be performed by the Team Member occupying this position. Team Members will be required to follow any other job-related instructions and to perform any other job-related duties requested by their Line Manager
Key Responsibilities
This role entails but is not limited to: -
1. Guarantee a safe working environment
2. Ensure all production processes conform to current quality standards
3. Manufacture parts in time to satisfy customer demand
4. Strive to improve production processes
5. Part of a team to investigate root cause analysis of production process downtime and implement corrective actions
6. Be competent in running CNC’s, recovery of ABB robots from an emergency stop position and operation of all aspects of the automated lines.
7. Tool changing of CNC’s .
8. Training of Operators on how to operate ABB robots and recover from an error state or emergency stop.
9. Monitor hourly performance and identify shortfalls, liaising with Production Supervision and reporting, raising red flags where required.
10. Promote the companies HSE policies across the department and plant and adhere to all Health and Safety Environmental requirements
11. Other related duties as determined by the Production Manager or Shift Supervisor.
Key Qualifications/Requirements
Essential
12. Proven Production experience in Die casting environment CNC’s
13. Experience of problem solving
14. Use of 5S to improve production environment
15. Experience of straightening presses
16. Understanding of KPI’s to track performance
17. ABB robot operation and programming
Desirable
18. Experience within castings sector
19. IOSH Qualification
20. Tier 1 automotive supply
21. CNC Specific training packages
22. CNC Setting
23. Training of team members
24. Basic understanding of OEE calculation and what drives the metric from the cell