Job Title: Aerospace Process Optimization Specialist
Estimated Salary: £38,400 - £40,000 per annum
About the Role
We are seeking an experienced Continuous Improvement Engineer to optimize operational performance, improve processes, and enhance safety and quality within our internal maintenance facility. Reporting to the Engineering Manager, you will lead Lean Six Sigma projects to reduce cycle time, eliminate waste, and increase efficiency. Your expertise in root cause analysis, process mapping, and failure mode and effects analysis (FMEA) will be invaluable in driving continuous improvement initiatives.
Key Responsibilities:
* Process Improvement Initiatives:
o Identify, develop, and implement strategies to optimize aircraft maintenance and repair processes.
o Conduct root cause analysis on process inefficiencies and develop corrective actions.
o Facilitate Kaizen events, Value Stream Mapping, and other Lean initiatives to reduce cycle time and eliminate waste.
* Lean and Six Sigma Implementation:
o Lead Lean Six Sigma projects focused on improving operational and safety processes within the MRO facility.
o Utilize DMAIC methodology to measure, analyze, and improve process performance.
o Train and mentor staff on Lean Six Sigma tools and methodologies to build a culture of continuous improvement.
* Data Analysis and Reporting:
o Collect, analyze, and interpret data related to key performance indicators (KPIs) such as turnaround time (TAT), cost per maintenance event, and equipment reliability.
o Prepare detailed reports and presentations to communicate findings and recommendations to management.
* Compliance:
o Ensure all improvement activities align with our MOE and aerospace industry regulations, such as EASA, CAA, TCCA & AS9110.
o Work closely with our Compliance teams to ensure that improvements do not compromise safety or regulatory compliance.
* Cross-Functional Collaboration:
o Collaborate with departments including MRO, Engineering, Operations, Compliance, and Supply Chain to ensure seamless execution of improvement projects.
o Lead multidisciplinary teams to achieve common goals related to efficiency, quality, and customer satisfaction.
* Cost Reduction and Efficiency:
o Identify opportunities for cost savings through process redesign, resource optimization, and supply chain improvements.
o Propose and implement cost reduction strategies without sacrificing quality or safety standards.
* Risk Management:
o Conduct risk assessments to anticipate and mitigate potential issues during process changes.
o Ensure that all improvement initiatives follow best practices for risk management within the aerospace MRO environment.
Benefits:
* Annual salary of up to £40,000 dependent upon experience
* Company pension
* 20 holiday days plus bank holidays- increasing by 1 day per year up to a maximum of 25 days
* Death in Service- 3 x annual salary
* Employee Assistance Programme
* Career progression opportunities
Requirements:
* Educated to degree level (preferably Masters) in a relevant engineering discipline or equivalent NVQ Level qualification.
* Previous experience in a Continuous Improvement, Process Engineering, or similar role, preferably in an aerospace or MRO setting.
* Strong knowledge of Lean Manufacturing and Six Sigma methodologies (Green Belt or Black Belt certification is preferred).
* Experience with root cause analysis, process mapping, and failure mode and effects analysis (FMEA).
* Understanding of aerospace regulatory requirements (EASA, CAA, AS9110, etc.).
* Familiarity with ERP systems used in aerospace MRO environments. (Ideally Quantum)
* Strong proficiency in data analysis tools such as Excel, Minitab, or statistical software.
* Excellent leadership, communication, and project management skills.
* Strong analytical and problem-solving skills.
* Ability to manage multiple projects simultaneously.
* Attention to detail and commitment to safety and quality.
* Adaptable and flexible to changing environments and project requirements.
* Strong interpersonal and team collaboration skills.
* Regulatory Knowledge: Understanding of aerospace regulations, safety standards, and quality assurance processes.
* Proficiency in Microsoft products essential (Excel, Powerpoint, Word, Outlook) ERP software experience an advantage.