Finality
Monitor the reliability and productivity of APU with improved performance in Safety, Quality, Cost, Time, and Environment.
Main Missions
1. Ensure the day-to-day control of the process:
o Contribute to improving production efficiency, scrap rate, and technical productivity of processes.
o Provide technical support for the APU by creating and developing technical standards, reference standards for settings, and business operating procedures.
o Participate in the equipment maintenance plan.
o Develop the skills of setter technicians or equipment operators.
o Analyze scrap (analysis of red bins) and waste from the process.
o Technically solve quality problems to eliminate 'quality walls'.
o Create and update configuration tracking sheets (settings sheets) for processes and their devices.
o Ensure production equipment reliability to improve quality and safety of existing equipment.
o Recommend innovative technical solutions for manufacturing processes to achieve productivity, quality improvement, or safety targets.
o Define and develop technical solutions with external service providers.
2. Provide training for process participants:
o Train and support Setter technicians or equipment operators on working methodologies, settings sheets, and tools.
o Make necessary decisions to optimize results, in line with initial data, and provide reasons for choices.
o Monitor indicators.
o Coordinate activities with other support services.
3. Control the update of processes:
o Improve production efficiency, scrap rate, reliability, cycle, and process productivity.
o Optimize material consumption, reduce waste and scrap associated with processes and materials.
o Lead process optimization, perform tests and trials, and draft test reports.
o Conduct PDCA cycles for the process in the APU (mass production changes, scrap, cycle time, process, tools, etc.).
o Capitalize on feedback.
o Oversee SMED projects.
4. Implement new processes:
o Guide and validate tool design.
o Develop new equipment related to their field.
o Prepare new product/process launch projects.
o Participate in the technical aspects of process transfer.
o Receive processing means (tools, processes) in the APU with Methods, Maintenance, and QHSE departments.
o Perform product/process testing in the development phase and keep teams and specialized departments informed.
o Guarantee the ramp-up of processes and define the production standard.
o Implement 5S after testing or maintenance.
Purpose
Essential job functions
Abilities
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