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Monitor the reliability and productivity of APU with improved performance in Safety, Quality, Cost, Time, and Environment.
Main Missions
1. Ensure the day-to-day control of the process
- Contribute to improving production efficiency, scrap rate, and technical productivity of processes.
- Provide technical support for the APU by creating and developing technical standards, reference standards for settings, and business operating procedures.
- Participate in the equipment maintenance plan.
- Develop the skills of setter technicians or equipment operators.
- Analyze scrap (analysis of red bins) and waste from the process.
- Technically solve quality problems in order to eliminate 'quality walls'.
- Create and update configuration tracking sheets (settings sheets) for processes and their devices.
- Ensure production equipment reliability to improve quality and safety of existing equipment.
- Recommend innovative technical solutions for manufacturing processes to achieve productivity, quality improvement, or safety targets.
- Define and develop technical solutions with external service providers.
2. Provide training for process participants and ensure the deployment and capitalization of technical skills within the APU
- Train and support Setter technicians or equipment operators on working methodologies, settings sheets, and tools.
- Make the necessary decisions to optimize results, in line with initial data, and give reasons for choices.
- Monitor indicators.
- Coordinate their activities with other support services.
3. Control the update of processes
- Improve production efficiency, scrap rate, reliability, cycle, and process productivity.
- Optimize material consumption, reduce waste and scrap associated with processes and materials.
- Lead process optimization, perform tests and trials, draft test reports.
- Conduct PDCA cycles for the process in the APU (mass production changes, scrap, cycle time, process, tools, etc.).
- Capitalize on the feedback.
- Oversee SMED projects.
4. Implement new processes
- Guide and validate tool design.
- Develop new equipment related to their field.
- Prepare new product/process launch projects.
- Participate in the technical aspects of process transfer.
- Receive processing means (tools, processes) in the APU with Methods, Maintenance, and QHSE departments.
- Perform product/process testing in the development phase and keep teams and specialized departments informed.
- Guarantee the ramp-up of processes and define the production standard.
- Implement 5S after testing or maintenance.
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