Role Summary:
We are seeking an experienced Quality Engineer to join our client’s team within a leading composite materials business, supplying cutting-edge solutions to the MOD, Formula 1, and Aerospace industries. The ideal candidate will drive the quality performance of production operations, with a focus on establishing and maintaining world-class quality controls. This role will ensure customer satisfaction, reduce production scrap, and ensure compliance with both internal and external regulatory standards.
Key Responsibilities:
Quality Management & Continuous Improvement:
* Lead and manage day-to-day Quality activities within the allocated value stream.
* Ensure compliance with documented procedures and the effective implementation of the Business Management System (BMS).
* Conduct process capability studies, statistical analysis, and data-driven decision-making to meet production targets and improve operational performance.
* Develop, implement, and monitor robust process controls to ensure consistent product and process quality, using tools such as SPC and FMEA.
Quality Engineering Tools & Processes:
* Utilize standardised Quality Engineering tools such as APQP, PPAP, PSW, FAIR, ISIR, and Control Plans to support operational consistency.
* Lead the implementation of APQP processes across production.
* Drive quality improvements through structured problem-solving methods, including 8D, PPS, and DMAIC.
Supplier & Customer Quality Management:
* Manage the response to Supplier Quality issues within the value stream.
* Lead the response to Customer Quality Concerns, driving root cause analysis and implementing corrective actions.
* Utilize the MRB (Material Review Board) process for scrap processing and problem-solving.
Lean & Process Optimisation:
* Support Lean improvement events from a Quality Engineering perspective, contributing to the reduction of waste and improvements in process flow.
* Collaborate with Manufacturing Engineering to drive improvements in Overall Equipment Effectiveness (OEE) and right-first-time performance.
Product Development & New Process Implementation:
* Collaborate with cross-functional teams to complete Quality Engineering responsibilities for the introduction of new products and processes.
* Ensure Quality requirements are met during product development and validation phases.
Compliance & Reporting:
* Ensure adherence to safety, environmental, and regulatory compliance requirements for all Quality-related activities.
* Routinely report on Quality Key Performance Indicators (KPIs).
* Contribute to the development and implementation of the annual improvement plan for the Quality function.
Audit & Training Support:
* Support internal and external audits to ensure compliance with relevant industry standards (including AS9100 Rev D, Aerospace, MOD, and F1 standards).
* Support the development and implementation of written procedures, organizational policies, and training for the Quality function.
Key Skills & Experience:
Essential:
* Proven experience in Quality Engineering within a highly regulated manufacturing environment (preferably AS9100 Rev D, Aerospace, MOD, or Formula 1 sectors).
* Experienced in using quality management methodologies such as APQP, PPAP, PSW, FAIR, ISIR, SPC, and Control Plans.
* Strong analytical skills with a focus on data-driven decision-making, process improvements, and problem-solving.
* Ability to read and interpret engineering drawings, including geometric dimensioning and tolerancing (GD&T).
* Experience with process safety, risk assessments, and regulatory compliance.
Desirable:
* Trained AS9100 Auditor.
* Familiarity with CMM measuring technology.
* Experience in lean manufacturing methodologies such as SMED, Jidoka, Single Piece Flow, and 5S.
* Proficient in project management tools such as Gantt charts and Project Charters.
* Knowledge of aerospace, MOD, or Formula 1 specifications and standards.
Attributes:
Essential:
* Strong problem-solving and troubleshooting skills.
* Self-motivated with the ability to work autonomously and as part of a team.
* Excellent communication and interpersonal skills to collaborate with cross-functional teams.
* Methodical, organised, and with an eye for detail.
* Ability to manage multiple projects simultaneously and meet deadlines in a fast-paced environment.
Desirable:
* Experienced in leading and mentoring teams.
* Open to change and continuous improvement initiatives.
* Proven track record in delivering projects in high-pressure environments (such as Aerospace, MOD, or F1).